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Injection moulding with organic sheets – more function with less weight.

Organic sheets consist of prefabricated semi-finished products made of continuous glass fiber impregnated in polymer. Depending on the contour, they are cut to size, heated and formed directly in the injection mold. Organic sheets are particularly suitable for flat, large components and applications subject to high mechanical stress, such as crash test relevance. The low density and short process times of organic sheets are making them increasingly popular, especially in the automotive industry, in aircraft design and in safety technology. This is because organic sheets have significantly lower component weight. Especially when compared to metals, the components can be up to 50 percent lighter.

Organic sheets enable efficient integration of functions.

Another decisive advantage of organic sheets is the uncomplicated integration of a wide range of functions. The corresponding areas are simply injected onto the feeder, eliminating the need for additional, time-consuming post-processing steps. Specific components only have to be clipped on in a next step. They also offer an optimum combination of different material properties: In many cases, strength and stiffness are better than with compact injection molding.

Seat shell of overmolded organic plastic

Seat shell of overmolded organic plastic

Lightweight, plastic mounting frames and box enclosures for control units made from organic sheets

Lightweight, plastic mounting frames and box enclosures for control units made from organic sheets

<p>Seat shell of overmolded organic plastic</p>
<p>Lightweight, plastic mounting frames and box enclosures for control units made from organic sheets</p>

The advantages of organic sheeting at a glance:

  • Light. Weight savings of up to 50 % compared to metals.
  • Multifunctional. Efficient functional integration of several sub-components.
  • Stable. High strength and stiffness.
  • Economical. No time-consuming post-processing steps.
  • Fast. Shorter process times compared to conventional duroplastic fibre composites.
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